Opportunities tabletting machines
We are specialized in a variety of models of tablet presses for pressing of tablets with diameter from 3 mm to 100 mm.
A wide range of choice of tablet presses on the website www.Tabletpress.ru
Opportunities tabletting machines
Pharmaceutical Equipment Manufacturers
continuously improve tableting machines and equipment parts thereof
For example, the German manufacturer has perfected a rotary tabletting machine, using segment matrix drive instead of traditional matrices. Three segments replaced the forty seven matrices and forty seven screws, and it gave such advantages as:
increased productivity - up to 311,000 tablets per hour;
decreased amount of time spent to change the product, as there is no need of separate regulation matrices;
fell while cleaning equipment since decreased and the number of parts missing and hard-to-clean holes;
decreased effort to push tablets as decreased wall friction matrix;
thanks manufactured from high-alloy steel segments and lower frictional forces increased lifespan of five or six times;
JavaScript flat surface matrix disk no sharp edges to reduce the loss of product to 50 percent.
These clear advantages provided innovative technology contributed to its successful implementation in pharmaceutical manufacturing.
thanks to advances in electrical and mechanical engineering in recent years significantly improved performance tabletting machines. Heavy Duty new machines have the ability to compress a huge amount of pills. At the same time, great value and acquired immunity tablet equipment. Domestic and foreign manufacturers of pharmaceutical machinery, considering the most important criterion of the equipment - the simplicity and ease of cleaning, apply technology Wash in Place (WiP) - cleaning in place, reduced several razvremya cleaning.
Speed and ease of adjustment and migration tablet equipment during work is also an important prerequisite for many companies producing pharmaceutical machinery. For example, the upper compression tablet press rollers mounted on pivoting of the supports, which provides both ease of maintenance and cleaning nip, and the possibility of replacing the instantaneous section of the matrix. Spetsialnye seal completely isolate the work area, thereby avoiding getting into the area of the machine mechanical product. To ensure optimum access to the area of manufacture of tablets, tablets design output tray is also made on the pivot joint that facilitates easy maintenance and cleaning of equipment.
Various parameters tablet presses can be analyzed using a special program of the PLA, which is: 1) the design of production system processes, 2) analysis, 3) management by repeated evaluation of the technical specifications of raw materials and critical quality indicators, as well as intermediates, and 4) the processes themselves to improve the quality of the final product. Quality control of products on the production line - only one small part of the total analytical system, which recently came to the fore NIR technology. To meet the demands of customers, some are already equipped with some press NIR system homogeneity control pills.
Implemented integration into tablet presses and peripherals to them analytical components.
Can cite examples: hardness and weight, thickness and diameter of the tablets , measurement of compression force inside the press, as well as peripheral analysis of the active substance.
company has developed a new laboratory rotary press, allowing to produce two-layer or three-layer tablets even. Loading matrices is carried out automatically rotating agitator. Before pressing the last layer, the ejector cam tablets is in the upper position automatically pneumatically. Another feature of this press is a sensor holder for near-infrared spectroscopy provided for determining a compressed tablet of the active substance.
Company also offers a range of modular control systems for monitoring and automatic process control pills. One of the systems responsible for controlling the pressing force measurement and weight pills. These measures reduce losses, increase the volume of production, increase process reliability and quality of pills.
Modern pharmaceutical equipment manufacturers are struggling to obtain high quality pills.
Pharmaceutical Equipment Manufacturers
continuously improve tableting machines and equipment parts thereof
For example, the German manufacturer has perfected a rotary tabletting machine, using segment matrix drive instead of traditional matrices. Three segments replaced the forty seven matrices and forty seven screws, and it gave such advantages as:
increased productivity - up to 311,000 tablets per hour;
decreased amount of time spent to change the product, as there is no need of separate regulation matrices;
fell while cleaning equipment since decreased and the number of parts missing and hard-to-clean holes;
decreased effort to push tablets as decreased wall friction matrix;
thanks manufactured from high-alloy steel segments and lower frictional forces increased lifespan of five or six times;
JavaScript flat surface matrix disk no sharp edges to reduce the loss of product to 50 percent.
These clear advantages provided innovative technology contributed to its successful implementation in pharmaceutical manufacturing.
thanks to advances in electrical and mechanical engineering in recent years significantly improved performance tabletting machines. Heavy Duty new machines have the ability to compress a huge amount of pills. At the same time, great value and acquired immunity tablet equipment. Domestic and foreign manufacturers of pharmaceutical machinery, considering the most important criterion of the equipment - the simplicity and ease of cleaning, apply technology Wash in Place (WiP) - cleaning in place, reduced several razvremya cleaning.
Speed and ease of adjustment and migration tablet equipment during work is also an important prerequisite for many companies producing pharmaceutical machinery. For example, the upper compression tablet press rollers mounted on pivoting of the supports, which provides both ease of maintenance and cleaning nip, and the possibility of replacing the instantaneous section of the matrix. Spetsialnye seal completely isolate the work area, thereby avoiding getting into the area of the machine mechanical product. To ensure optimum access to the area of manufacture of tablets, tablets design output tray is also made on the pivot joint that facilitates easy maintenance and cleaning of equipment.
Various parameters tablet presses can be analyzed using a special program of the PLA, which is: 1) the design of production system processes, 2) analysis, 3) management by repeated evaluation of the technical specifications of raw materials and critical quality indicators, as well as intermediates, and 4) the processes themselves to improve the quality of the final product. Quality control of products on the production line - only one small part of the total analytical system, which recently came to the fore NIR technology. To meet the demands of customers, some are already equipped with some press NIR system homogeneity control pills.
Implemented integration into tablet presses and peripherals to them analytical components.
Can cite examples: hardness and weight, thickness and diameter of the tablets , measurement of compression force inside the press, as well as peripheral analysis of the active substance.
company has developed a new laboratory rotary press, allowing to produce two-layer or three-layer tablets even. Loading matrices is carried out automatically rotating agitator. Before pressing the last layer, the ejector cam tablets is in the upper position automatically pneumatically. Another feature of this press is a sensor holder for near-infrared spectroscopy provided for determining a compressed tablet of the active substance.
Company also offers a range of modular control systems for monitoring and automatic process control pills. One of the systems responsible for controlling the pressing force measurement and weight pills. These measures reduce losses, increase the volume of production, increase process reliability and quality of pills.
Modern pharmaceutical equipment manufacturers are struggling to obtain high quality pills.
Questions about tablets
To all the questions related with production of tablets you can find answers on resource www.Tabletpress.ru
- How to mix powders correctly?Mixing of of powders, especially in unequal proportions, is very complicated process. It is impossible to identify the quality of mixing powder visually. When buying any powder mixer you should know some secrets of mixing powders from our website.
- How to granulate powders?Granules. Pharmaceutical granulation of powders, granules, as the final form of product or intermediate state of powder which improves flowability at pressing tablets. Learn more details from us.
- How to press powders?Many customers do not envisage the technology of powder pressing, for all that the powder should be uniform in composition, free-flowing well, with the minimum allowable humidity. Which factors influence positively, and which make it difficult to press tablets read on our site.
- How to cover a tablet?Pelleting of tablets - covering the tablet surface with protective and decorative coating. Select the shell material, study the technology of panning tablets and principles of Dragee pans.
- How to remove dust from tablets?In the process of compressing tablets at them, as well as on the working surfaces of the press formes a layer of powder. Further, when this layer of dust is not removed from tablets, it leads to malfunction of counting and filling machines, dusty tablet hinders coating solid shell. We share with you, what means to remove dust, dedust tablets.
- How to count and prepack tablets?After pressing, there is a question about packaging of tablets in container. Wherever necessary accurate counting of ready tablets, required precision counting machines for packing tablets. Read the review of such equipment.
- How to distinguish tablets from briquettes?Square tablets, oval tablets, circular tablets, tablets from salt, coal tablets, tablets with logotype, tablets for washing machines - which are tablets and which are briquettes already. Dimensions and shapes of tablets.
- How to pack tablets in blister?The most popular type of packaging of tablets - Blister contour cellular package. Blister packaging for tablets is PVC film and a layer of heat-sealing aluminum foil. Under high temperature are formed cells of desired shape, after filling, the top is sealed with aluminum foil.